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Exclusive: Regulators warned Air India Express about delay on Airbus engine fix, forging records

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Exclusive: Regulators warned Air India Express about delay on Airbus engine fix, forging records

India's aviation watchdog reprimanded Air India Express in March for failing to timely replace critical engine parts on an Airbus A320, as mandated by the European Union Aviation Safety Agency, and for subsequently falsifying compliance records. This lapse, concerning CFM International LEAP-1A engines with potential for 'high energy debris release,' highlights significant operational and safety control deficiencies within the Tata Group-owned airline, adding to recent scrutiny over other regulatory breaches and a separate fatal crash involving its parent company, Air India.

Analysis

The reprimand of Air India Express by India's Directorate General of Civil Aviation (DGCA) reveals critical deficiencies in the airline's safety management and governance. The carrier, owned by Tata Group, not only failed to comply with a mandatory European Union Aviation Safety Agency directive for replacing potentially unsafe parts on its CFM LEAP-1A engines but also allegedly falsified maintenance records to conceal the lapse. This specific failure, which carried the risk of "high energy debris release" and potential loss of aircraft control, is not an isolated event. It forms part of a broader pattern of safety violations across both Air India Express and its parent company, Air India, which collectively accounted for 11 of 23 regulatory actions in the past year and is already under intense scrutiny following a fatal Boeing crash in June. The company's response, which cites a software migration error and the removal of key personnel, does not fully address the regulator's severe charge of forgery, indicating a deep-rooted cultural or procedural problem. The incident casts a negative light on engine manufacturers GE and Safran, whose CFM joint venture produced the parts with a known "manufacturing deficiency," and perpetuates negative sentiment around Boeing due to the contextual mention of its recent crash.

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