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Tesla is redesigning its door handles following safety probe, Bloomberg investigation

Automotive & EVRegulation & LegislationCompany FundamentalsLegal & Litigation

Tesla's chief designer, Franz von Holzhausen, confirmed the company is redesigning its door handles following a National Highway Traffic Safety Administration (NHTSA) probe and recent reports of failures, including instances where occupants were trapped or forced to break windows. This initiative addresses safety concerns stemming from electronic lock malfunctions and hard-to-access manual releases, issues amplified by a Bloomberg investigation and regulatory scrutiny in China, posing potential reputational and compliance challenges for the automaker.

Analysis

Tesla (TSLA) is actively redesigning its door handles in direct response to mounting regulatory pressure and safety concerns. The acknowledgement from chief designer Franz von Holzhausen follows the initiation of a probe by the National Highway Traffic Safety Administration (NHTSA), which cited nine owner complaints of handle failures, including four instances where owners had to break a window to access their vehicle. The core design flaw involves electronic locks that become inoperable without power, a problem compounded by poorly accessible manual releases. Significantly, NHTSA noted that owners did not receive low-voltage battery warnings, indicating a systemic failure in alerting drivers to the issue. This safety concern is not isolated to the U.S., as regulators in China have also expressed apprehension over concealed door handles, posing a potential risk in a critical growth market for Tesla. The company's proposed solution—integrating the electronic and manual releases into one button—signals an admission of the current design's shortcomings and an attempt to mitigate further reputational and potential financial damage from recalls or litigation.

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