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Airlines get grounded jets flying again, but engine bills linger

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Airlines get grounded jets flying again, but engine bills linger

Airline engine-crisis costs are proving slow to unwind: Air New Zealand says it may take 12–18 months to shed extra leases and related costs after up to 20% of its fleet was grounded. U.S. data show engine-related spending rose ~68% from 2019 to 2025 (hours flown +~10%), and spending is up 17% YoY in 1Q while flight hours rose <2%. Replacement-engine leasing has jumped to over $6,500/day vs ~ $5,000/day in 2022–23, while Oliver Wyman/ IATA estimate aircraft-delivery delays could add ~$3.1B to 2025 global airline maintenance costs.

Analysis

The market is probably underestimating how long the margin drag lasts after the operational disruption fades. Groundings can normalize while lease, overhaul, and parts expense stays elevated because the cost stack is governed by shop-visit backlog and scarce spares, not by AOG headlines. That makes the next 2-6 quarters the key window for airline earnings revisions, with the most fragile names being those with weaker balance sheets and less pricing power such as AAL and JBLU.

The cleaner winners are the monetizers of scarcity: GE and SAFRY should keep extracting mix benefits from services, while WLFC benefits from persistent replacement-aircraft and replacement-engine demand with sticky lease duration. RTX is more nuanced: higher repair throughput helps top-line recovery, but the real question is whether better capacity compresses pricing before airlines have fully digested the cost shock. The hidden second-order effect is on used parts/scrapping economics — delayed retirements keep donor-engine supply tight, which supports aftermarket pricing longer than the market expects.

Contrarian take: consensus is treating this like a short-lived disruption, but the bigger issue is a structural shift to newer engines that are simply more expensive to maintain once they enter the repair cycle. The thesis would be falsified if repair turn times keep improving faster than expected, airlines lock in better fixed-price agreements, or used-part supply normalizes over the next 1-2 quarters. Watch Q3 guidance on maintenance per available seat mile and lease expense; that is where the next earnings misses should show up.

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